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Home » Recent » Construction » What Is 4/4 Lumber? Understanding Thickness and Uses

What Is 4/4 Lumber? Understanding Thickness and Uses

February 25, 2025

What is 4/4 lumber and why should it matter to anyone working with wood? In the world of hardwoods, the term "4/4 lumber" refers to a specific thickness measurement that equals approximately 1 inch, commonly used to define hardwood board sizes. This system, steeped in tradition, helps woodworkers and industry professionals choose the right materials based on thickness and grade for various projects. Understanding these dimensions and how they translate in practice ensures that the chosen wood meets desired specifications, offering clarity whether you're crafting fine furniture or building a durable structure.

what is 4/4 lumber

Lumber Thickness Nominal Thickness Finished Thickness
4/4 1 1/8 inches 3/4 inch
5/4 1 3/8 inches 1 inch
6/4 1 5/8 inches 1 1/4 inches
8/4 2 1/8 inches 1 3/4 inches

Ever wondered why hardwood lumber is measured in quarters rather than simple inches? The "4/4" designation is part of a unique fractional system used in the wood industry, ensuring consistency across lumber yards and woodworking shops. But while it might sound straightforward, there’s more to it than meets the eye.

Outlaw Hunt House 2
"Outlaw Hunt House 2" by David Hoffman '41 is licensed under CC BY-NC-SA 2.0. .

Understanding 4/4 Lumber Thickness

When you see "4/4" (pronounced "four-quarter") in the hardwood section, it means the board starts at roughly 1 1/8 inches thick in its rough sawn state. However, once the lumber is surfaced (planed smooth), some of that material is removed, leaving it around 13/16 inches thick, with the general expectation that it will finish at 3/4 inch after further milling.

  • 5/4 – Starts at 1 3/8 inches rough, finishes at 1 inch.
  • 6/4 – Starts at 1 5/8 inches rough, finishes at 1 1/4 inches.
  • 8/4 – Starts at 2 1/8 inches rough, finishes at 1 3/4 inches.

A misty forest enveloped in fog with autumn colors visible on the trees.

Understanding these measurements ensures you choose the right lumber thickness for your project, whether you're building fine furniture or structural pieces.

Rough vs. Surfaced Lumber

Hardwood lumber is typically sold in one of two forms: rough sawn (RGH) or surfaced two sides (S2S). Rough sawn lumber retains its full sawmill thickness, allowing for more flexibility in custom milling but requiring extra work to prepare it for use. Surfaced lumber, on the other hand, is smooth and ready to go, though it comes at a slightly reduced thickness and higher cost due to the additional processing.

Hardwood Lumber Grading

Beyond thickness, the quality of hardwood lumber follows a grading system established by the National Hardwood Lumber Association (NHLA). This grading affects price, usability, and the appearance of your finished piece.

  • FAS (First and Seconds) – High-end lumber, ideal for furniture making, with minimal defects.
  • FAS 1-Face (F1F) – One side meets FAS grade, while the other aligns with No. 1 Common.
  • Selects – Budget-friendly, with one FAS-quality face and a No. 1 Common backside.
  • No. 1 Common – Widely used for cabinets and general woodworking.
  • No. 2A & 2B Common – Ideal for hardwood flooring and rough applications.
  • Sound Wormy – Lower grade but with interesting character from natural wormholes.

Close-up of two coyotes with open mouths engaged in a playful but fierce interaction outdoors.

Higher-grade options like FAS are excellent for pieces where appearance matters most, while lower grades work well for rustic designs or projects where structural integrity outweighs visual perfection.

Why Thickness and Grade Matter

Playful toddler on hardwood floor
"Playful toddler on hardwood floor" by IronRodArt - Royce Bair ('Star Shooter') is licensed under CC BY-NC-ND 2.0. .

Choosing the right lumber isn’t just about picking a board that "looks good." The thickness and grade you select determine how well your piece will hold up over time and how much work will be required before the material is ready for assembly. For instance, using rough 4/4 lumber means extra planing time but allows for a thicker finished board than buying pre-surfaced wood.

what is 4/4 lumber

Have you worked with 4/4 lumber before? Share your experiences and any tips you’ve picked up along the way in the comments below!

What Does "4/4" Mean in Lumber Sizing?

The term "4/4" in lumber refers to the thickness of the board, measured in quarters of an inch. Specifically, a "4/4" board is four quarters thick, equating to one inch. Similarly, an "8/4" board measures eight quarters, or two inches, and "10/4" indicates a thickness of ten quarters, or 2.5 inches.

What Is the Actual Size of a 4x4 Lumber?

While commonly referred to as a "4x4," the actual dimensions of this piece of lumber are 3-1/2 inches by 3-1/2 inches. This discrepancy arises from the milling process where wood is planed down for a smoother finish, resulting in slightly smaller final dimensions compared to their nominal sizes.

Understanding the Term "5/4" in Lumber

The expression "5/4" in the context of lumber, particularly decking, signifies the thickness of the wood. Originating from an older method of measurement, "5/4" translates to five quarters of an inch, which is 1.25 inches thick. This quarter-based system is a traditional way of communicating lumber sizes within the industry.

Is a 4x4 Lumber Piece Truly 4x4 in Size?

Despite being labeled as "4x4," the actual size of this lumber piece is typically 3-1/2 inches by 3-1/2 inches. This is common across various standard lumber sizes due to the trimming and sanding process, which reduces the original measurements. It highlights how "nominal" dimensions often differ from the "actual" dimensions in the lumber industry.

As you continue your journey in woodworking, getting familiar with terms like "4/4 lumber" can truly elevate your craft. Whether you're creating a one-of-a-kind piece or simply exploring new projects, understanding these details makes all the difference. We would love to hear about your woodworking adventures and see the creative ways you’re using your newfound knowledge. Stay in touch with us and share your projects. Follow us on Pinterest for more woodworking inspiration, keep up with behind-the-scenes moments on Instagram, and join the conversation over on X or Facebook. We’re excited to connect with fellow enthusiasts who share our passion for all things wood!

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JJ

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I enjoy designing and curating experiences both virtually and in 3-dimensional reality.
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